Operation and maintenance handout of the hottest p

The use and maintenance handout of packaging machinery

II. Equipment maintenance

in daily work, the daily maintenance of equipment refers to the regular inspection, adjustment and treatment of the technical state changes caused by the friction between various components and parts during the use of the equipment. This is a regular work, which is jointly responsible by operators and maintenance workers. The maintenance of equipment refers to a series of operations carried out by operators and repairmen on the equipment in the process of use or idling according to the technical data of the equipment and the requirements and maintenance rules for the startup, lubrication, adjustment, corrosion prevention, protection, etc. of relevant equipment. It is the objective requirement of the movement of the equipment itself

equipment maintenance includes: daily maintenance, equipment lubrication and regular refueling and oil change, preventive test, regular correction of accuracy, equipment corrosion prevention and first-class maintenance, etc

routine maintenance of equipment is abbreviated as routine maintenance, which refers to the work that must be carried out by operators before and after using the equipment every day after they have read and understood the processing principle and method of carbon fiber composite materials

the daily maintenance of equipment is the basic work of reducing wear and tear and keeping the equipment in a good technical state. The basic requirements of daily maintenance are: the operator should use the equipment in strict accordance with the operating procedures, often observe the operation of the equipment, and fill in records before and after the shift; The equipment shall be kept intact, the accessories shall be neat, the safety protection devices shall be complete, and the lines and pipelines shall be intact; Wipe all parts of the equipment frequently to keep oil dirt, no oil leakage and flexible operation; Fill and change oil in time according to the needs of normal operation, and keep the oil circuit unblocked; Regularly check whether the safety protection devices are complete and reliable to ensure the safe operation of the equipment

achieve "tidiness, cleanness, safety and lubrication" through equipment maintenance. Tidy: tools, workpieces and accessories are placed neatly and reasonably, safety protection devices are complete, lines and pipelines are complete, and parts and components are free of defects. Cleaning: the inside and outside of the equipment are clean, free of dust, black dirt and rust; All moving parts shall be free of oil stain, galling, bruise and scratch; No water, air or oil leakage at all parts; Clean the chips and garbage. Lubrication: according to the lubrication requirements of all parts of the equipment, add and change oil on time, and the oil quality meets the requirements; The oil kettle, oil gun and oil cup are complete, the linoleum and oil line are clean, the oil mark is eye-catching, and the oil circuit is unblocked. Safety: it is required to strictly implement the system of determining personnel, machines, post responsibilities and shift handover; The operator should be familiar with the performance, structure and principle of the equipment, abide by the operating procedures, use it correctly and reasonably, and maintain it carefully; Various safety protection devices are reliable, and the pressure vessels shall be subject to preventive tests at the specified time to ensure safety and reliability; The control system works normally and is well grounded. The power transmission cable is subject to preventive test according to the specified time and requirements to ensure that the transmission is safe and normal without potential accidents

in daily maintenance, only the word "strict" takes the lead, correct and reasonable use, careful maintenance, careful management, earnestly strengthen the inspection before, during and after use, and eliminate hidden dangers and faults in a timely, serious and high-quality manner. It is necessary to make records of the use and operation to ensure the correctness and integrity of the original materials and vouchers. The operator is required to put forward improvement suggestions for the common faults of the equipment, and take corresponding measures with the repairman to improve the technical condition of the equipment, reduce the frequency of faults and eliminate accidents, so as to achieve the purpose of maintenance. Therefore, the equipment operator is required to:

1. Before starting the machine,

check whether the power supply, electrical control switch, knob, etc. are safe and reliable; Whether the positions of all operating mechanisms, transmission parts, stops, limit switches, etc. are normal and flexible; Whether the lubrication of each running sliding part is good, and whether the oil volume of oil cup, oil hole, felt, oil line, etc. is sufficient; Check whether the oil level in the oil tank and the oil filter are clean. After confirming that everything is normal, the machine can be started for test run. During start-up and test run, check the working conditions of all parts to see if there are abnormal phenomena and sounds. After the inspection, make records

2. In the process of use,

(1) use the equipment in strict accordance with the operating procedures. Do not operate against rules

(2 Jinmin's long glass fiber reinforced PP has been used in the instrument panel body skeleton, battery bracket, front-end module, electric control box, seat support development headquarters economic holder, etc.) do not place tools, quantities, clamps, cutting tools, workpieces, raw materials, etc. on the equipment. Ensure that the joint between the movable guide rail surface and the guide rail surface is free of chips, dust, oil, rust, galling, scratches, grinding, bumping and other phenomena

(3) pay attention to observe the operation of all parts and whether the instructions of instruments and meters are accurate and sensitive, and whether the sound is normal. If there is any abnormality, stop the machine immediately for inspection until the cause is found out and eliminated

(4) when the equipment is running, the operator should concentrate on not talking while operating, nor leaving the post with the machine on

(5) if the equipment fails and cannot be eliminated by yourself, contact the maintenance worker immediately; When troubleshooting, don't leave your work post, but work with the repairman, provide the occurrence and development of the fault, and make troubleshooting records together

3. After the end of the shift work

whether the processing is completed or not, it should be carefully wiped and comprehensively maintained. The requirements are:

(1) the inside and outside of the equipment are clean and free of rust, the work site is clean and tidy, and the ground is free of oil and garbage; The processed parts are stored neatly

(2) all transmission systems work normally; All operating handles are flexible and reliable

(3) the lubrication device is complete, well kept and clean

(4) the safety protection device is complete and reliable, and the inside and outside are clean

(5) the equipment accessories are complete, well kept and clean

(6) the measuring tools, clamps, tools and cutting tools in the tool box shall be stored neatly, reasonably and cleanly, and shall be kept in strict accordance with the requirements to ensure the accuracy, precision and reliability of the measuring tools

(7) all instruments, meters and safety devices on the equipment are intact, sensitive, reliable and accurate; There is no leakage at the interface of each transmission pipe

(8) after maintenance, each joystick should be placed in the non working position, the electrical control switch, knob, etc. should return to the "0" position, and the power supply should be cut off

(9) carefully fill in the maintenance records and shift handover records

(10) when the maintenance work is not completed, do not leave the work post; If the maintenance does not meet the requirements and the successor raises an objection, he should accept it with an open mind and improve it in time

in order to ensure that the equipment operators carry out daily maintenance, it is stipulated that the operators are required to carry out equipment maintenance within a certain time before the end of each shift and before festivals and holidays. For the equipment that cannot be stopped for maintenance during continuous operation, the operator shall use all available time to wipe, inspect and maintain, complete the work contents specified in the maintenance rules and meet the requirements